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CDU and Liquid Cooling
Services Overview
High density AI and GPU racks have moved past what air alone can cool. We install and commission liquid cooling infrastructure: coolant distribution units (CDUs), primary and secondary loops, manifolds, quick disconnects, direct-to-chip cold plates and rear door heat exchangers. We handle the pipework, the leak testing, the fluid fill and the commissioning, and we integrate the system with your existing chilled water or facility cooling.
Why It Matters
A modern GPU rack can draw 40kW to over 100kW. At that density air cooling stops being viable and thermal throttling quietly destroys the performance you paid for. Liquid cooling recovers that capacity, but only if the loop is installed and commissioned properly. Leaks, air in the loop, wrong fluid chemistry or an undersized CDU are expensive failures sitting directly above very expensive hardware.
How It Works
01. Thermal load and capacity assessment
02. CDU and loop design
03. Pipework, manifold and CDU installation
04. Pressure and leak testing, fluid fill
05. Commissioning, monitoring and handover
We're here to help
Deploying high density GPU or AI racks? Tell us your kW per rack and we will advise whether direct-to-chip, rear door or a hybrid approach fits, and what the installation involves.
A Coolant Distribution Unit isolates and controls the liquid loop that cools your servers. It separates the facility water from the clean secondary loop feeding the racks, and regulates flow, pressure and temperature. You need one as soon as you deploy direct-to-chip liquid cooling, typically from around 30 to 40kW per rack upward.
Air cooling generally copes to roughly 15 to 20kW per rack in a well designed hall. Between 20 and 40kW it gets difficult and expensive. Above 40kW, and certainly for dense GPU training racks at 60 to 130kW, liquid cooling is effectively the only practical option.
Direct-to-chip puts cold plates straight onto the CPUs and GPUs and removes heat at the source, supporting the highest densities. A rear door heat exchanger cools the air as it leaves the rack and is easier to retrofit without touching the servers. Rear doors suit medium density retrofits, direct-to-chip suits high density AI builds.
Through engineering rather than hope. We use quick disconnects rated for the application, pressure test every loop before fluid is introduced, use leak detection at rack and CDU level, and commission the system under load. Dripless disconnects mean servers can be added or removed without opening the loop.
Often yes. Rear door heat exchangers retrofit into most halls with a chilled water supply. Direct-to-chip retrofits depend on available facility water, floor loading and whether your servers accept cold plates. We assess this during the survey rather than guessing.
Yes. We specify the correct coolant chemistry, fill and bleed the system, and can take on scheduled maintenance covering fluid quality checks, filter changes and CDU servicing under a maintenance contract.
